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Topic: Defoaming a vacuum evaporator  (Read 6340 times)

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Offline curiouscat

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Defoaming a vacuum evaporator
« on: March 26, 2015, 03:21:00 AM »
What are ways to prevent foaming inside a vacuum evaporator? We get particularly bad foaming when a vacuum is applied. That causes colored entertainment into the normally clear condensate. If we try atmospheric evaporation the problem isn't as bad.

Any tips?

In terms of chemical anti-foaming agents what chemicals are worth a shot? The pH is alkaline. Dissolved organics in the system are ~1%.

Offline discodermolide

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Re: Defoaming a vacuum evaporator
« Reply #1 on: March 26, 2015, 07:32:06 AM »
Years ago I used 1-octanol. But never tried it on large scale.
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Offline curiouscat

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Re: Defoaming a vacuum evaporator
« Reply #2 on: March 26, 2015, 01:18:30 PM »
Years ago I used 1-octanol. But never tried it on large scale.

Thanks! I will try that.

Right now I'm also tending towards silicones. Lot of alkaline waste-water applications seem to use silicones.

Offline Furanone

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Re: Defoaming a vacuum evaporator
« Reply #3 on: March 26, 2015, 03:17:26 PM »
Polydimethylsiloxane or simethicone are often used as anti-foamers in food & pharmaceuticals and are completely non-volatile (varying MWs) so will remain in your rotary flask. Not sure if you would rather the added defoamer go with your condensate but with enough vacuum & temperature 1-Octanol should be evaporated and collected in condensate (BP=195 C).
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Offline curiouscat

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Re: Defoaming a vacuum evaporator
« Reply #4 on: March 30, 2015, 02:40:45 AM »
Polydimethylsiloxane or simethicone are often used as anti-foamers in food & pharmaceuticals and are completely non-volatile (varying MWs) so will remain in your rotary flask. Not sure if you would rather the added defoamer go with your condensate but with enough vacuum & temperature 1-Octanol should be evaporated and collected in condensate (BP=195 C).

Either way is fine. I don't much care whether it ends up in condensate or bottoms so long as doseage isn't huge. i.e. ppm range.

Offline curiouscat

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Re: Defoaming a vacuum evaporator
« Reply #5 on: March 30, 2015, 02:44:30 AM »
@disco

Do you happen to remember what dose you had needed? Approximately.

Offline thelastone

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Re: Defoaming a vacuum evaporator
« Reply #6 on: March 30, 2015, 03:54:09 AM »
The best antidefoamer is polydimethylsiloxane, hands down.

We use it for controlling the foam in dispersant agent so a lot of foam is expected, but with only a dosis of 0,5% v/v the product didn't present foam at all, so maybe you could try with your product a dose of 1ppm?

We sell it around the world for using it in a lot of different water types -including alkalines-.

Offline curiouscat

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Re: Defoaming a vacuum evaporator
« Reply #7 on: March 30, 2015, 04:19:45 AM »
The best antidefoamer is polydimethylsiloxane, hands down.

We use it for controlling the foam in dispersant agent so a lot of foam is expected, but with only a dosis of 0,5% v/v the product didn't present foam at all, so maybe you could try with your product a dose of 1ppm?

We sell it around the world for using it in a lot of different water types -including alkalines-.

Thanks. 0.5% would be closer to 5000 ppm right?

Is PDMS heat stable? Our temperature is approx. 100 C with pH around 12.

Offline thelastone

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Re: Defoaming a vacuum evaporator
« Reply #8 on: March 30, 2015, 04:44:47 AM »
Thanks. 0.5% would be closer to 5000 ppm right?
I recommend making trials adding 1 ppm every time, till the moment you had no significant level of foam.

I was refering to the fact that even a product designed to disperse and make foam didn't make foam at all when you add 0,5%, so maybe your product (I don't know) would only require 1ppm?

Is PDMS heat stable? Our temperature is approx. 100 C with pH around 12.

My PDMS is presented in a really dilluted aquose emulsion solution, so the boiling point of the solution is ≈100ºC -I don't think it will have impact on your system if it's water-based-.

Sorry I don't have any idea about the PH effects.

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