1. Are there any rules or laws governing the chemical process?
If there are some rules, then what are they? As there may be many elementary steps in a reaction process, how can the reactants go through the 1st elementary step and reach the intermediate state? and the 2nd, 3rd.... Do they collide to each other and exchange some energies? Those have collected enough energy (to overcome the activation energy) go through the steps in this way?
From thermodynamics, it is possible to identify all the potential chemical reactions that may take place. In fact, this method (ie. plotting free energy G of reactants and that of potential products vs Temperature T at a fixed pressure) is employed in the analysis of industrial chemistry to identify all the side reactions that might take place in a reactor given the operating conditions. However, it is the kinetics that will decide what the major product is since different operating conditions favour different reaction kinetics at varying degree. A chemist would call this kinetics control but from a chemical engineering point of view, I would call this reaction engineering. By designing the reactor, controlling the flow rate, extent of mixing and positioning of catalysts and point of heat input, chemical engineers can control the quality and the selectivity for a desired chemical product.
One of the simplest chemical reactor that would best demonstrate what I had said is the Iron Blast Furnace. Iron Ore consists of mainly Fe
2O
3 and some impurities such as sand (SiO
2) and CaCO
3. The design of the Iron Blast Furnace is quite elegant because it allows in-situ separation of product (molten iron) and the unwanted components (slag) in virtue of their difference in density. Product separation and purification are often the most pressing and complicated issues in designing a modern chemical plant (eg. PUREX process for processing spent nuclear fuel).
However, what makes the Iron Blast Furnace reaction
really interesting is that the reducing agent of Iron (III) Oxide is not Coke but Carbon Monoxide. Most people would think that Coke is the reducing agent of Iron(III) Oxide since it is one of the feedstock. However, at the operating temperature beyond 1500C, CO is a far stronger reducing agent than Coke and it is formed in-situ in the furnace by the reduction of CO
2 (from thermal decomposition of CaCO
3) with Coke. You would arrive at this conclusion if you had plotted the graph I mentioned earlier.
If you are interested in controlling industrial chemical reactions, I would recommend you to read these courses:
1.
Chemical Engineering Thermodynamics2.
Kinetics of Chemical Reactions3.
Chemical Reaction Engineering